Conveyorized Automatic Stretch Wrap System (45 Loads/hr)

6100-CTA Conveyorized Automatic

Category: Turntable Automatic

Description

SPECIFICATIONS

Specification	Description
Production Speed	1-65 loads per hour NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time
Load Capacity	Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static Maximum load size: 50″ W x 50″ L (71″ max. load diagonal) x 82″ H (plus up to 4″ top overlap) Minimum load size: 30″ W x 30″ L x 24″ H
Turntable	80″ diameter skirted turntable 4,000 lbs dynamic weight capacity 29″ diameter ring gear support system, direct pinion-to-gear drive 1-20 RPM rotational speed c/w soft start acceleration Final revolution deceleration and positive stop alignment 1-1/2 HP DC variable speed motor c/w turntable holding brake Remote centralized lubrication for ring gear
Film Carriage Elevator	1/2 HP DC variable speed motor ANSI #40 direct chain drive c/w shock dampener & Anti-Fall Safety Device Maintenance free 12 point carriage guidance system
Film Delivery System	*NEW Super Rapid Thread II ™* 20″ capacity pre-stretch film carriage Special Film Threading Device – Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load 1/2 HP DC variable speed motor Fully electronic dynamic dancer corner compensation 33% to 313% fixed stretch capability Pre-stretch ratio variable using easy sprocket change Carriage Descent Obstruction Safety Shut-Off Device Rapid Thread ™ Safety Door with auto power cut-off switch Superior *film-to-roller* contact area Lifetime warranty on pre-stretch rollers
Power Roller Conveyer	Basic system includes: 5ft Infeed section, 80″ turntable section & 5 ft. Exit Section Each section includes: Chain driven live roller conveyor rated 4,000 lbs per section 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers ANSI # 40 roller to roller chain drive 54″ effective roller width Conveyor speeds 30 to 60 FPM (specify required speed) with electronic soft start Pass-line height – 18″ from floor to top of rollers 3/4 HP AC variable speed reversible TEFC motor (turntable conveyor motor is 3/4 HP DC) Automatic load indexing and centering by photo-eye & PLC logic
Electrical Input Requirements	230 or 460 Volts 3 Phase 60 Hz 30 Amps (required voltage to be specified) (other voltages available – consult factory)
Pneumatic Requirement	3 CFM @ 80 PSI clean dry pneumatic supply required Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions	202″ (L) x 143″ (W) x 100″ (H) (Standard dimensions are approximate)

FEATURES

Feature	Description
Automation Features	Pneumatically actuated film clamp mechanism Pneumatically actuated film tail cut/wiper arm mechanism Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
Control Features	Allen-Bradley MicroLogix 1400 Programmable Logic Controller (PLC) with built-in EtherNet/IP communications HMI Touchscreen Operator Interface Panel Illuminated Power Start / Reset button Emergency Stop button Wrap Cycle Start (rewrap) button Manual controls provided for turntable jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse Wrap Bypass mode selector switch Reduced turntable start speed Separate film carriage elevator raise & lower speed controls Film tension (force-to-load) control Separate 1 to 12 revolution top & bottom wrap control Triple beam auto load height sensing photo-eye, detects dark or shiny loads Broken film/out of film detection c/w automatic machine reset and fault beacon light Turntable drive and film carriage elevator dynamic braking NEMA 12 control panel and junction boxes Dust tight slip ring assembly Non-proprietary UL/CSA approved components
Structural Features	All structural steel construction Forklift truck portable base structure design Structural steel H-beam machine tower Electro-static powder coated paint finish
Safety Features	Safety barriers enclose the turntable section to prevent personnel intrusion Operator Access Gate c/w Safety Interlock Switch disables machine operation when gate is opened Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays