6100-CTA Conveyorized Automatic

Description

 

SPECIFICATIONS

Specification Description
Production Speed
  • 1-65 loads per hour
    NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time
Load Capacity
  • Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static
  • Maximum load size: 50″ W x 50″ L (71″ max. load diagonal) x 82″ H (plus up to 4″ top overlap)
  • Minimum load size: 30″ W x 30″ L x 24″ H
Turntable
  • 80″ diameter skirted turntable
  • 4,000 lbs dynamic weight capacity
  • 29″ diameter ring gear support system, direct pinion-to-gear drive
  • 1-20 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 1-1/2 HP DC variable speed motor c/w turntable holding brake
  • Remote centralized lubrication for ring gear
Film Carriage Elevator
  • 1/2 HP DC variable speed motor
  • ANSI #40 direct chain drive c/w shock dampener & Anti-Fall Safety Device
  • Maintenance free 12 point carriage guidance system
Film Delivery System
  • NEW Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
  • Special Film Threading Device – Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load
  • 1/2 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33% to 313% fixed stretch capability
  • Pre-stretch ratio variable using easy sprocket change
  • Carriage Descent Obstruction Safety Shut-Off Device
  • Rapid Thread ™ Safety Door with auto power cut-off switch
  • Superior film-to-roller contact area
  • Lifetime warranty on pre-stretch rollers
Power Roller Conveyer
  • Basic system includes: 5ft Infeed section, 80″ turntable section & 5 ft. Exit Section
  • Each section includes:
    • Chain driven live roller conveyor rated 4,000 lbs per section
    • 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
    • ANSI # 40 roller to roller chain drive
    • 54″ effective roller width
    • Conveyor speeds 30 to 60 FPM (specify required speed) with electronic soft start
    • Pass-line height – 18″ from floor to top of rollers
    • 3/4 HP AC variable speed reversible TEFC motor (turntable conveyor motor is 3/4 HP DC)
    • Automatic load indexing and centering by photo-eye & PLC logic
Electrical Input Requirements
  • 230 or 460 Volts 3 Phase 60 Hz 30 Amps (required voltage to be specified) (other voltages available – consult factory)
Pneumatic Requirement
  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions
  • 202″ (L) x 143″ (W) x 100″ (H) (Standard dimensions are approximate)

FEATURES

Feature Description
Automation Features
  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
Control Features
  • Allen-Bradley MicroLogix 1400 Programmable Logic Controller (PLC) with built-in EtherNet/IP communications
  • HMI Touchscreen Operator Interface Panel
  • Illuminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for turntable jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
  • Wrap Bypass mode selector switch
  • Reduced turntable start speed
  • Separate film carriage elevator raise & lower speed controls
  • Film tension (force-to-load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye, detects dark or shiny loads
  • Broken film/out of film detection c/w automatic machine reset and fault beacon light
  • Turntable drive and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust tight slip ring assembly
  • Non-proprietary UL/CSA approved components
Structural Features
  • All structural steel construction
  • Forklift truck portable base structure design
  • Structural steel H-beam machine tower
  • Electro-static powder coated paint finish
Safety Features
  • Safety barriers enclose the turntable section to prevent personnel intrusion
  • Operator Access Gate c/w Safety Interlock Switch disables machine operation when gate is opened
  • Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays
Cousins Packaging is currently open for business and fully stocked. We are also well positioned to meet the anticipated demand of our loyal customers when the economy is back up and running.View Our Machines