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6100-CTA Conveyorized Automatic Pallet Wrapper

6100-CTA Conveyorized Automatic Pallet Wrapper

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Description

6100-CTA CONVEYORIZED AUTOMATIC PALLET WRAPPER

6100-CTA Conveyorized Automatic Pallet Wrapper offers design features & adjustments that eliminate film breaks reducing downtime.

A quality machine built with quality components and supported by a local qualified distributor.

 

6100-CTA CONVEYORIZED AUTOMATIC PALLET WRAPPER SPECIFICATIONS

Specification Description
Production Speed
  • 1-65 loads per hour
    NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time
Load Capacity
  • Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static
  • Maximum load size: 50″ W x 50″ L (71″ max. load diagonal) x 82″ H (plus up to 4″ top overlap)
  • Minimum load size: 30″ W x 30″ L x 24″ H
Turntable
  • 80″ diameter skirted turntable
  • 4,000 lbs dynamic weight capacity
  • 29″ diameter ring gear support system, direct pinion-to-gear drive
  • 1-20 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 1-1/2 HP DC variable speed motor c/w turntable holding brake
  • Remote centralized lubrication for ring gear
Film Carriage Elevator
  • 1/2 HP DC variable speed motor
  • ANSI #40 direct chain drive c/w shock dampener & Anti-Fall Safety Device
  • Maintenance-free 12 point carriage guidance system
Film Delivery System
  • NEW Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
  • Special Film Threading Device – Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load
  • 1/2 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33% to 313% fixed stretch capability
  • Pre-stretch ratio variable using easy sprocket change
  • Carriage Descent Obstruction Safety Shut-Off Device
  • Rapid Thread ™ Safety Door with auto power cut-off switch
  • Superior film-to-roller contact area
  • Lifetime warranty on pre-stretch rollers
Power Roller Conveyor
  • Basic system includes: 5ft Infeed section, 80″ turntable section & 5 ft. Exit Section
  • Each section includes:
    • Chain-driven live roller conveyor rated 4,000 lbs per section
    • 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
    • ANSI # 40 roller to roller chain drive
    • 54″ effective roller width
    • Conveyor speeds 30 to 60 FPM (specify required speed) with electronic soft start
    • Pass-line height – 18″ from floor to top of rollers
    • 3/4 HP AC variable speed reversible TEFC motor (turntable conveyor motor is 3/4 HP DC)
    • Automatic load indexing and centering by photo-eye & PLC logic
Electrical Input Requirements
  • 230 or 460 Volts 3 Phase 60 Hz 30 Amps (required voltage to be specified) (other voltages available – consult factory)
Pneumatic Requirement
  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions
  • 202″ (L) x 143″ (W) x 100″ (H) (Standard dimensions are approximate)

6100-CTA FEATURES

Feature Description
Automation Features
  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
Control Features
  • Allen-Bradley MicroLogix 1400 Programmable Logic Controller (PLC) with built-in EtherNet/IP communications
  • HMI Touchscreen Operator Interface Panel
  • Illuminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for turntable jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
  • Wrap Bypass mode selector switch
  • Reduced turntable start speed
  • Separate film carriage elevator raise & lower speed controls
  • Film tension (force-to-load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye detects dark or shiny loads
  • Broken film/out of film detection c/w automatic machine reset and fault beacon light
  • Turntable drive and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust-tight slip ring assembly
  • Non-proprietary UL/CSA approved components
Structural Features
  • All structural steel construction
  • Forklift truck portable base structure design
  • Structural steel H-beam machine tower
  • Electro-static powder-coated paint finish
Safety Features
  • Safety barriers enclose the turntable section to prevent personnel intrusion
  • Operator Access Gate c/w Safety Interlock Switch disables machine operation when gate is opened
  • Hard-wired emergency stop and operator access gate circuits with Category 3 dual-channel safety relays

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