7100-OHA Conveyorized Automatic

Category:
Description

 

SPECIFICATIONS

Specification Description
Production Speed
  • 1-65 loads per hour
    NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time
Load Capacity
  • Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static
  • Maximum load size: 50″ W x 60″ L (79″ max. load diagonal) x 80″ H (plus up to 4″ top overlap)
  • Minimum load size: 30″ W x 30″ L x 24″ H
Rotary Arm
  • 20″ diameter ring bearing support system
  • ANSI # 60 direct chain drive c/w chain tensioner
  • 1-22 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 1 HP DC variable speed motor
Film Carriage Elevator
  • 3/4 HP DC variable speed motor
  • ANSI # 50 direct chain drive c/w shock dampeners
  • Maintenance free 12 point carriage guidance system
Film Delivery System
  • NEW Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
  • Special Film Threading Device – Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load.
  • 1/2 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33 to 313% fixed stretch capability
  • Pre-stretch ratio variable by easy sprocket change
  • Rapid Thread ™ Safety Door with auto power cut-off switch
  • Superior film-to-roller contact area
  • Lifetime warranty on pre-stretch rollers
Power Roller Conveyer
  • Basic system includes: 5ft Infeed section, 12ft Process/wrap zone section and 5ft exit section
  • Each section includes:
    • Chain driven live roller conveyor rated 4,000 lbs per section
    • 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
    • All rollers ANSI # 40 chain driven, roller to roller
    • 54″ effective roller width
    • Conveyor speeds 30 to 60 FPM (specify required speed) with electronic soft start
    • Pass-line height – 18″ from floor to top of rollers
    • 3/4 HP AC variable speed reversible TEFC motor on infeed & outfeed conveyors / 1 HP AC variable speed reversible TEFC motor on process conveyor
    • Automatic load indexing and centering by photo-eye & PLC logic
Electrical Input Requirements
  • 230 or 460 Volts 3 Phase 60 Hz 30 Amps (required voltage to be specified) (other voltages available – consult factory)
Pneumatic Requirement
  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions
  • 264″ (L) x 167″ (W) x 140″ (H) (Overall includes conveyor (L) and Control panel (W) – all dimensions approximate)

FEATURES

Feature Description
Automation Features
  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
Control Features
  • Allen-Bradley MicroLogix 1400 Programmable Logic Controller (PLC) with built-in EtherNet/IP communications
  • HMI Touchscreen Operator Interface Panel
  • Illuminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for rotary arm jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
  • Wrap Bypass mode selector switch
  • Separate film carriage elevator raise & lower speed controls
  • Film tension (Force-to-Load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye, detects dark or shiny loads
  • Broken film/out of film detection c/w automatic machine reset and fault beacon light
  • Rotary arm and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust tight slip ring assembly
  • Non-proprietary UL/CSA approved components
Structural Features
  • All structural steel construction
  • Structural tube machine tower & frame
  • Electro-static powder coated paint finish
Safety Features
  • Personnel Safety – Rotary Arm Obstruction Emergency Stop Sensor
  • Wire mesh safety barriers enclose the wrap zone to prevent personnel intrusion
  • Operator Access Gates c/w Safety Interlock Switches disable machine operation when gate(s) opened
  • Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays
Cousins Packaging is currently open for business and fully stocked. We are also well positioned to meet the anticipated demand of our loyal customers when the economy is back up and running.View Our Machines